Perancangan Mesin Vibration Deburring Untuk Penghalusan Sudut Tajam Pada Benda Kerja Logam Di PT.XYZ

Yuhana Dwi Prasetya; Amirul Siddiq Mirza; Luqman Nur Hakim

Authors

Yuhana Dwi Prasetya Politeknik Negeri Bandung
Amirul Siddiq Mirza Politeknik Negeri Bandung
Luqman Nur Hakim PT. Pindad Enjiniring Indonesia

Keywords:

Vibration Deburring, Mesin Finishing, Burr, Analisis Struktur

Abstract

Machining processes such as cutting, drilling, and grinding often leave burrs on workpiece edges that can reduce surface quality, disrupt assembly, and pose safety risks. Therefore, an effective and efficient finishing method is required to remove these burrs. This study aims to design a vibration deburring machine capable of removing burrs while improving the surface quality of machined workpieces. The design method includes a literature review and analysis of existing products as design references, identification of functional requirements and technical specifications, calculation of main components, and mechanical and frame structure design. The proposed vibration deburring machine is driven by a three-phase electric motor with a rotational speed of 3000 RPM and a power of approximately 1 kW. The deburring tank is designed with dimensions of 700 × 440 × 400 mm, enabling the processing of ten or more workpieces in a single cycle. The machine frame is constructed from ASTM A36 steel with a yield strength of 250 MPa. Structural analysis shows that under a maximum load of 300 kg, the highest stress in the lower frame reaches 69.5 MPa, which is well below the material’s yield limit. Based on these results, the designed vibration deburring machine meets operational and structural strength requirements. This design is expected to serve as an alternative solution and reference for vibration-based finishing machines in industrial manufacturing applications. The machine is suitable for small-scale manufacturing.

References

Beaucamp, A. T., Namba, Y., Charlton, P., Jain, S., & Graziano, A. A. (2015). Finishing of optical surfaces using vibratory and bonnet polishing. CIRP Annals, 64(1), 333–336.

Collins, S. P., Storrow, A., Liu, D., Jenkins, C. A., Miller, K. F., Kampe, C., & Butler, J. (2021).

Fan, F., Jalui, S., Shahed, K., Mullany, B., & Manogharan, G. (2025). Mass finishing for additive manufacturing: Tribological analysis, surface topology, image processing, predictive model, and processing recommendations. Tribology International, 204, 110486.

Fischer, U. (2010). Mechanical and metal trades handbook (2nd ed.). Verlag Europa Lehrmittel.

Ihara, M., Matsubara, A., & Beaucamp, A. (2020). Study on removal mechanism at the tool rotational center in bonnet polishing of glass. Wear, 454–455.

Kadivar, M., & Azarhoushang, B. (2021). Kinematics and material removal mechanisms of loose abrasive machining. In Tribology and fundamentals of abrasive machining processes (3rd ed., pp. 507–536).

Mediratta, R., Ahluwalia, K., & Yeo, S. H. (2016). State-of-the-art on vibratory finishing in the aviation industry: An industrial and academic perspective. The International Journal of Advanced Manufacturing Technology, 85, 415–429.

Niknam, S. A., & Songmene, V. (2013). Deburring and edge finishing of aluminum alloys: A review. Journal of Manufacturing Systems, 32(2), 273–286.

Yamaguchi, H., & Shinmura, T. (2004). Study on vibratory finishing using magnetic abrasive particles. Journal of Materials Processing Technology, 149(1–3), 287–291.

Zhang, P., Guo, X., Guan, Z., & Shan, S. (2011). Research on vibration grinding deburring and finishing process. Advanced Materials Research, 230–232, 544–548.