Penggunaan FMEA Dalam Mengindentifikasi Resiko Kegagalan Pada Proses Produksi Cetak Blok Kalender (Studi Kasus : PT. XYZ)

Rachmah Nanda Kartika; Nafiah Ariq Hidayah; Muadzah

Authors

Rachmah Nanda Kartika Politeknik Negeri Jakarta
Nafiah Ariq Hidayah Politeknik Negeri Jakarta
Muadzah Politeknik Negeri Jakarta

Keywords:

Quality, FMEA, Risk of failure, Printing technique, Graphics

Abstract

PT. XYZ is one of the printing companies in Jakarta. The company produces graphic products such as smart cards, the Qur'an, packaging, calendars, books, and security documents. The manufacturing production process always strives for no defective products. To minimize production failures that will occur, a system that supervises product quality is needed, called a quality control system. Printing problems that occur in PT. XYZ on the four-vel calendar product has 4 types of defects namely misregister, striped color, set-off, and dot gain. The product data for calendar block printing products in 2022 is 6500 pcs. The number of defects is high. So that the problem needs to be immediately corrected and analyzed accurately. The method used in this study was FMEA. This method identifies problems that occur in the field by identifying production factors and determining the severity of the problem through the Risk Priority Number (RPN) value. The higher the RPN value, the bigger the problem. If the bigger the problem, then the risk of the problem must be prioritized to be overcome. Based on the percentage of each type of printing defect that occurs in PT. XYZ has the most product defects is the striped color on the vel 4 block mold. The identification results based on the three highest RPN values are caused by low-speed engines and often die, the rollers are old and do not have a densitometer measuring instrument. The main risk control measures that the company can take, namely overhaul, buying measuring instruments to replace the rollers. Then after repairs a check sheet is required.

References

Anthony, M. B. (2018). Analisis Penyebab Kerusakan Hot Rooler Table dengan Menggunakan Metode Failure Mode And Effect Analysis (FMEA). Jurnal INTECH Teknik Industri Universitas Serang Raya, 4(1), 1. https://doi.org/10.30656/intech.v4i1.851

Bakhtiar, A., Puspitasari, D., & Wulandari, D. A. (n.d.). Analisa Kegagalan Proses Pengolahan Produk Piring Menggunakan Metode Failure Modes, Effects and Analysis dan Fault Tree Analysis di PT. Sango Ceramics Indonesia.

Budi Puspitasari, N., Padma Arianie, G., & Adi Wicaksono, P. (2017). ANALISIS IDENTIFIKASI MASALAH DENGAN MENGGUNAKAN METODE FAILURE MODE AND EFFECT ANALYSIS (FMEA) DAN RISK PRIORITY NUMBER (RPN) PADA SUB ASSEMBLY LINE (Studi Kasus: PT. Toyota Motor Manufacturing Indonesia). J@ti Undip : Jurnal Teknik Industri, 12(2), 77. https://doi.org/10.14710/jati.12.2.77-84.

Eviyanti, N. (2021). ANALISIS FISHBONE DIAGRAM UNTUK MENGEVALUASI PEMBUATAN PERALATAN ALUMINIUM STUDI KASUS PADA SP ALUMINIUM YOGYAKARTA. JAAKFE UNTAN (Jurnal Audit dan Akuntansi Fakultas Ekonomi Universitas Tanjungpura), 10(1), 10. https://doi.org/10.26418/jaakfe.v10i1.45233

Huda, M., & Safitri, W. (2021). Analysis of Production Control, Quality Control, and Total Quality Management Against Product Failure. 9(2).

Marpaung, S. B., Ritonga, D. A. A., & Irwan, A. (2021). ANALISA RISK PRIORITY NUMBER (RPN) TERHADAP KEANDALAN KOMPONEN MESIN THRESHER DENGAN MENGGUNAKAN METODE FMEA DI PT.XYZ. JiTEKH, 9(2), 74–81. https://doi.org/10.35447/jitekh.v9i2.427

Muhamad Firman Prayogi,. (2016). ANALISIS PENYEBAB CACAT PRODUK FURNITURE DENGAN MENGGUNAKAN METODE FAILURE MODE AND EFFECT ANALYSIS (FMEA) DAN FAULTREE ANALYSIS (FTA) (STUDI KASUS PADA PT. EBAKO NUSANTARA). 2016.

Pasaribu, H. P., Setiawan, H., & Ervianto, W. I. (n.d.). METODE FAILURE MODE AND EFFECT ANALYSIS (FMEA) DAN FAULT TREE ANALYSIS (FTA) UNTUK MENGIDENTIFIKASI POTENSI DAN PENYEBAB KECELAKAAN KERJA PADA PROYEK GEDUNG.

Rinoza, M., & Kurniawan, F. A. (2021). ANALISA RPN (RISK PRIORITY NUMBER) TERHADAP KEANDALAN KOMPONEN MESIN KOMPRESORDOUBLE SCREW MENGGUNAKAN METODE FMEA DI PABRIK SEMEN PT. XYZ. 17(1).

Risalahudin, I., & Rukmi, H. S. (n.d.). PERBAIKAN KUALITAS PRODUK SERAGAM SEKOLAH DI KONVEKSI PUTRA MANDIRI MENGGUNAKAN METODE FAILURE MODE AND EFFECT ANALYSIS (FMEA).

Suherman, A. (2019). Pengendalian Kualitas Dengan Metode Failure Mode Effect And Analysis (FMEA) Dan Pendekatan Kaizen untuk Mengurangi Jumlah Kecacatan dan Penyebabnya.

Sumarya, E. (2021). PENGENDALIAN KUALITAS PRODUK PADA PROSES PRODUKSI AIR MINUM DALAM KEMASAN BOTOL 600 ML DENGAN METODE FAILURE MODE EFECT ANALYSIS (FMEA) DI PT. LMN BATAM. PROFISIENSI: Jurnal Program Studi Teknik Industri, 9(1), 178–187. https://doi.org/10.33373/profis.v9i1.3388.